CO2 Cylinder Filling System is a universal unit, specifically developed for rapid filling of cylinders
with gas. The filling system is designed to avoid high temperature excursions while filling high pressure
CO2 cylinders. It is integrated with filling pump, transfer pump, manifold and filling machine for
continuous operation.
Accuracy and continuity are the two features that make our filling systems high in demand in market. One
of the major advantages in this system is that it doesn't require lubricating oils for gears as it is done
by liquid CO2 only. Quick connect filling heads ensure rapid filling and fill control box is integrated to
avoid any loss of gas or liquid.
CO2 Filling Machine is a one stop solution specially designed to accurately fill CO2 cylinders by weight. These are capable of filling high pressure CO2 cylinders. Integrated with two filling stands and twin fill control box, the machine ensures continuous operation. There are also electronic weighing indicators with weighing platforms and quick connect filling heads. These machines are also used to fill fire extinguishers with CO2.
CO2 Filling Pump is used extensively in industries for filling cylinders. It pumps the liquified form of
CO2 from the source to the cylinder filling system. The pump is specifically designed to handle liquid CO2
at extremely low temperature, at pressure of approx, 22kg/ cm2. In addition to this, it has the capacity
to pump the same CO2 in cylinders at 80 kg/cm or more pressure level. Piping circuits are wisely planned
and designed for continuous operation of pump.
CO2 Filling Manifold is developed as a smart solution for small demand of CO2. It ensures maximum flexibility and continuous gas supply. We have integrated two headers in the manifold, each having provision for filling 30 cylinders at a time. Post production in plants, the liquids and gases are filled in the cylinders by these manifolds. In addition to this, the system is also incorporated with pressure reducing valve station RV100 and cylinder support racks. We have four standard sizes of cylinder manifold systems and others can be made available on request.
| Size of manifold | Hourly capacity if all cylinders are in use | Hourly capacity if 50% of the cylinders are in use |
| 2 x 5 CO2 cylinders | 30 kg/hr | 15 kg/hr |
| 2 x 10 CO2 cylinders | 60 kg/hr | 30 kg/hr |
| 2 x 20 CO2 cylinders | 120 kg/hr | 60 kg/hr |
| 2 x 30 CO2 cylinders | 180 kg/hr | 90 kg/hr |
CO2 Transfer Pump is specially designed and engineered to move large quantities of carbon dioxide between
two low pressure vessels. The pump is integrated with precision-cut, interlocking gears to boost the
liquid carbon dioxide through the pressure vessels. One of the major advantages with these pumps is that
the gears installed are lubricated by the liquid CO2, thus, eliminating the requirement of oil. The model
of transfer pump, we design is reversible, thus it avoids the requirement of troublesome loading and
discharge pipework arrangements.
Ethylene Oxide Filling Station is used extensively for rapid filling of cylinders with gas. Today, several
specialty gases are filled in cylinders and then sold. Each and every cylinder is carefully examined for
any possible failure prior to filling. Our filling station is wisely integrated with scrubbers that
creates vacuum in the cylinder so as to avoid any amount of dangerous gas in the cylinder after filling
and closing.
